Clear acrylic display cases are one of the guidelines on how to show your collectables, models, miniatures or similar items while protecting them from dust. However, one of many troubles with acrylic displays is simply because they have a tendency to can be found in standard sizes as well as your item might not exactly fit well on the inside of a typical-sized case. You may solve this concern by making a custom case that was created to show your item in the most effective way possible.
1.Look at the item you wish to display. A display case must be at the very least 2 inches larger than the piece in height, width and length. As an example, if you have one car that may be 5 inches long, 3 inches wide and three inches tall, your case should have two side panels which are 7 inches by 5 inches, two side panels which can be 5 inches by 5 inches plus a top panel that is certainly 7 inches by 5 inches. Calculate the size of your case and take note of the size and style of all of the panels you require. Compensate for the width in the acrylic sheet by adding extra width to the top level panel that is twice the thickness of the acrylic sheet.
2.Reduce your acrylic sheet into panels, using a table saw using a blade for cutting acrylic, a circular saw, saber saw, jigsaw or possibly a handsaw. Move the sheet steadily with the blade, if you use a table saw. Acrylic sheets feature a protective covering; leave this on while you cut the panels.
3.Sand the edges from the acrylic panels. Get started with a 120-grit sandpaper, then proceed to 220-grit. Finish the edges having a fine, 400-grit sandpaper. Use as much as a 600-grit sandpaper for any very smooth finish. Use wet sanding and rinse the sandpaper often. Buff the sides with a buffing wheel attachment for any drill, if desired. Remove the protective coating once you have finished.
4.Contain the sides of the case together to produce 90-degree angles, using angle clamps. Seal the outer seam involving the acrylic photo frame, using masking tape.
5.Apply solvent cement across the inner seams in the case. Use cement using a needle-nose applicator, if possible. Glue one-1 / 2 of the truth at one time as being the seams must be horizontal in order to avoid the glue from running out. Wait about half an hour for that solvent cement to dry before gluing one other side.
6.Put the top panel in addition to your case and seal the outer seams between this panel and the other case with masking tape. Turn the entire case over in order that the top panel is on the bottom. Apply solvent cement to the seams. Await it to dry.
7.Cut some wood so it will be the identical size as the top of the your case. This will be the base of the way it is. Ensure that the wood that is certainly between 1/2 inch and 1 inch thick.
8.Cut four pieces of trim. As an example, use quarter-round molding, if desired. Ensure that two pieces are definitely the width in the box plus twice the width of your trim itself. Cut the other two pieces the duration of the way it is plus twice the width from the trim. Miter the edges of each piece in order that they will fit together at 90-degree angles.
9.Glue the components of trim round the edges of your wood that you just cut for the base of the truth, using wood glue. Allow the glue to dry. Sand, then stain or paint the wood. Seal the base with 97dexfpky coat of polyurethane or similar sealer. Allow it to dry. Position the acrylic block within the wooden base.
When your acrylic sheets are 1/8 inch thick, it is possible to score and snap the pieces apart instead of cut them a saw. However, sheets this thin will be too flimsy for anything but a very small case.
For extra security, you can even glue the seams from the outside in the case as soon as the inner seams have dried. Use masking tape again on the inner seams to avoid the glue from running.
Will not apply excessive solvent cement. The glue will be drawn in between the panels, therefore you only need a little.
It is actually entirely possible that the blade to melt the plastic in the event you move the acrylic too slowly or too quickly from the table saw.
Use caution when you use power tools. Wear goggles to safeguard your eyes when cutting, sanding or filing the type of material or when working with solvent cement.