Intermittent bonded ribbon production line explained

Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Its split-type construction may also affect factory space and installation requirements.

Fiber Cable Sheathing Line
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Fiber Ribbone Line

For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The full process is important to evaluate, not just the stated speed.

Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Ask the supplier for its documentation package and check the system’s suitability for your cable design and operating requirements. Addressing these details in advance may reduce setup delays and support a smoother start.

Main Takeaways

• Designed for rollable 12- and 16-fiber formats.
• Specified equipment speed: 600 m/min.
• Uses a split-type construction.
• Curing, monitoring, pulling, and take-up stages are included.
• Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups position fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to support consistent spacing and shape.

Produce Rollable Fiber Ribbons With Precision Bonding

The machine is supplied by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is supported by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.

Run 12- And 16-Fiber Configurations At Up To 600 m/min

The stated construction speed is up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. The system also provides T-type or fiber-optic take-up reels. Compare reel capacity with your operational requirements and expected changeover time.

Examine The Production Line’s Main Equipment And Controls

Tension, resin placement, and UV exposure must work together to maintain reliable output. The system helps operators adjust settings to their cable design and fiber ribbon requirements.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Every pay-off unit uses electro-pneumatic adjustment. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.

Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to confirm resin compatibility and the relevant operating conditions.

The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, review cabinet requirements and power supply needs.

Plan Installation, Operating Conditions, And Line Configuration

Before the machine is delivered, prepare a dedicated operating area. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help safeguard fiber equipment and maintain precision during operation.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are required for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.

• Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
• Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit accepts reels weighing up to 30 kg.
• Account for the main power feed-in cable when preparing the site. The equipment package excludes connection cables and cable trays.

The supply scope, reel types, and installation needs should be confirmed before placing an order. Reviewing these items may reduce setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.

Request Pricing For A Ribbon Production Solution Tailored To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Examine the supplied components, dispensing-head options, unit functions, and cable design prior to ordering.

Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can help explain setup time and future service requirements.

Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.